Main Frame
1. The main frame of the block machine is welded by special anti-fatigue welding, high rigidity and strength, and low dimension error.
2. The four guidance columns are specially assembled and interchangeable.
Vibration System
1. The hang vibration table can bear violent vibration without any damage and cracks.
2. The vibration table placed on rubber springs could greatly reduce noise and avoid damage to the machine.
3. The vibration supporting frame will make sure all the product is at the same height.
4. The vertical vibration made by the eccentric vibration shaft will guarantee the quality and density of the concrete products.
5. The gearing of the hydraulic motor could effectively reduce radial load. It is easy to install and maintain.
6. The eccentric vibration shaft is driven by a hydraulic motor which can adjust vibration frequency and force.
7. The 4-hole axis localizer prevents the vibration table from moving in a horizontal direction.
Feeding System
1. A number of staggered rakes ensure the raw materials are evenly distributed and fed.
2. The compulsory continuous-rotation feeding device makes a second-time broken arch, which quickens the raw material feeding.
3. The push-pull feeding system makes the concrete distribute well and ensures the product at same density and height.
4. The push-pull feeding system uses double hydraulic cylinders drive.
5. It is a combined type and easy to replace.
Demold Device
1. The up and down of the mold frame is controlled by two underslung oil cylinders under the machine.
2. On the top, the tumbler rigid synchronous structure ensures a safe and precise guiding of the mold and pressing head, which will not damage the surface of the concrete products.
Synchronous Structure for Pressing Head
1. The synchronous structure and lock system ensure the safety of the pressing structure and the same height of product.
Color Feeding System
1. The lifting system is controlled by hydraulic cylinder and links to pigment hopper with rubber spring, which could reduce the vibration and save surplus pigment.
2. It has a parallelogram feeding cart, simple structure, and novel design.
Green Block Conveyor
1. It uses a v-shape rubber belt with large load-bearing and a long lifespan.
2. The block brusher can be adjusted up and down by screw nut. It is easy to operate.
Mold Interchangeability
1. The molds for the same model machine can be interchanged.
Mold Features
1. The mold frame is made of 55# manganese steel and the tamper head is made of 16# manganese steel.
2. The mold frame is made with inlaid structure and mold is processed via the procedures of carburizing, nitriding and quenching which guarantee the strength of the mold core. The mold surface could be HRC52-HRC62.
3. The lifespan of mold is not less than 100 thousand times.
Hydraulic System
1. The hydraulic system takes advantage of the hydraulic and electrical control relief valve, which can control every movement and speed of equipment.
2. It uses vibrating and pressing molding mode to ensure good density and character.
3. All hydraulic parts of the block machine are famous brand such as American Sunny, Huade(Beijing), and Yuci(Shanxi). They offer good quality and performance and a long lifespan.
4. The coordination of the double vane pump and proportional valve could mutually complement either a big or small pump that is not powerful enough.
5. The control of the pressing head is different, which is under quick station in the molding time and under locked station when it does not work.
Electrical Control System
1. Manual operation should be used during machine debugging or malfunction analysis.
2. The telecontrol function makes it possible to solve the trouble via Internet.
3. All electrical components of the block machine are famous brand Germany Siemens, Japan Mitsubishi, Omron, and France Schneider. They offer high reliability.
4. All the main movements are controlled by frequency conversion to ensure every movement works smoothly.
5. Both automatic and manual operation modes are designed on a panel, making it is easy for machine installation, commission and maintenance.
Protection and Appearance
1. The block machine has a protective fence and shield, earthing device and warning signal. It has acquired CE certificate.